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reverse-engineering-anything/docs/firmware-analysis.md
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Entrpiandgensokyo-dev 64196b08ca feat(artifacts): inventory and extract ESP32 firmware images (#7498)
* feat(artifacts): inventory and extract ESP32 firmware images

ESP32-family app and bootloader images (magic 0xE9) had no reader, so
open_binary refused OTA downloads, app partitions and bootloaders.

Add the esp-image container format behind inspect_artifact and
extract_artifact. A pure decoder reads each byte once and keeps only
fixed-size fields. Derived facts cover the chip, from a table cited to
ESP-IDF v6.1; segment classification as ESP-IDF's should_map and
should_load; checksum and appended SHA-256 results; app and bootloader
descriptors; Secure Boot v2 signature blocks, observed and unverified;
and undescribed trailing byte ranges. Truncation and undescribed bytes
make coverage unknown. ESP8266 images are refused with a specific
reason, and ciphertext stays unrecognized.

Add the format to every target, Evidence, snapshot, live-summary and
artifact vocabulary, document it, and add an optional verify:esp-images
lane that compares esptool-built images with esptool image-info and
espsecure signature-info-v2.

Refs #3615

* test(artifacts): run the ESP image lane on esptool v5.6.0

The lane compared descriptor fields only when esptool image-info printed
one, so a descriptor that REA reports and esptool does not print passed
without comparison. Compare the descriptor kind in both directions.

Record that the lane passed for all 13 images with esptool and espsecure
v5.6.0, the version the layout facts cite, as well as with 4.12.0.

* refactor(artifacts): define ESP image layout sizes once

The decoder and the derived facts each defined the segment-header,
appended-digest and flash-sector sizes, the erased-byte scan and the
offset formatter. Define them once with the other fixed-layout structures
and import them in both places. The signature slot count is the one
constant that drives the slot scan.

Correct the observedEnd comment: it is the end of the last chunk read.

* fix(artifacts): report ESP-IDF's segment length limit by chip

ESP-IDF's verify_segment_header rejects a segment of 16 MiB or more
unless the chip maps flash through 32-bit cache addresses
(SOC_SPI_MEM_SUPPORT_CACHE_32BIT_ADDR_MAP: ESP32-S3, P4, C5, C61, H4 and
S31 in v6.1). Record that capability in the chip table and add a
limitation for such segments; unknown chips get none.

`loaded` repeats should_load. It does not mean the bootloader accepts the
segment: verify_load_addresses still rejects one outside the chip's RAM,
which REA does not model. Say so in the docs, the skill reference and the
inventory limitation.

* test(artifacts): check ESP lane tools first and verify extraction

The lane started work before checking its tools, so a missing RISC-V
target, ld.lld, esptool or espsecure surfaced as a raw spawn or command
error. Check each one before building and name the variable to set. Warn
when esptool is not v5.6.0, the release the layout facts cite.

Assert each segment's class for the ESP32-C3 app, its variants and the
bootloader, as the Xtensa image already did. Extract the app and the
signed image through the CLI and compare every file with the bytes at
esptool's segment offsets or in the appended signature sector; the
source's SHA-256 must be unchanged and equal the reported root_sha256.

* docs(artifacts): state what the ESP image lane does not establish

The Verification section listed the lane's checks but not its gaps: only
ESP32-C3 and ESP32 images come from a real producer, no real project
build, OTA download or flash dump is inspected, no signature is verified,
and the lane does not run in CI.

Record the timing of the final lane run on esptool v5.6.0.

* fix(artifacts): compare ESP segment declarations

Segment entries hash only their data, so compare_artifacts reported a
segment that moved to another load address with the same bytes as
unchanged; only the image itself changed. Compare each segment's
load_addr and data_len as its declaration, as Node SEA and PyInstaller
members are compared, and count a changed declaration as a metadata
change, also when content is unavailable.

Header offsets are layout and the classification is derived, so neither
is compared.

* test(artifacts): run ESP lane commands as owned process trees

The lane ran its tools through execFile. A timeout killed only the direct
child, so a linker or assembler that Clang or GCC had started could keep
running while the lane removed its workspace. Run every command through
createVerifierCommands, check the tools inside withVerifierCleanup, and
remove the workspace only after commands.close() has stopped every tree;
a failed close keeps the workspace.

Only a nonzero exit now counts as a refusal or an expected esptool
failure; timeouts and spawn failures propagate. Supervising each command
roughly doubles the lane's run time.

* test(artifacts): cancel ESP decoding after its first decoded chunk

The cancellation test requested cancel or close on setImmediate, which
can land while the file is still being opened and checked, so it never
showed that decoding had started. It also passed against a reader that
ignored both requests while decoding. Acknowledge the decoder's first
chunk, then cancel or close, join the operation, and assert that no
later chunk reaches the decoder and that the reader ends closed.

* docs(artifacts): record which ESP metadata comparison ignores

Segments are compared by their declaration. The image's and the
signature blocks' format_metadata are not: every field comes from their
own bytes, which content comparison already covers, and a block's
image_digest_matches follows the image's content.

* docs(artifacts): state that ESP mmu_page_size is a base-2 logarithm

The app descriptor's mmu_page_size keeps ESP-IDF's name and value, the
MMU page size in log base 2 as esp_app_desc_t declares it, so 16 means
64 KiB. Say so in docs/esp-image.md and the schema comment; a reader
could otherwise take 16 as 16 KiB.

* fix(esp-image): retain member consumption and share lifecycle regressions

* test(artifacts): scope MCP catalogs and budget full-schema validation

* test(artifacts): verify compact output profiles and document bounded catalogs

* test(artifacts): close readers when cleanup-test admission fails

* test(artifacts): compare ESP image limitations with their owners

The decoder and reader tests froze complete limitation sentences, so a
harmless rewording failed them. The wording now has two owners:
ESP_IMAGE_LIMITATIONS in espImageFacts.ts, which the decoder, the inventory
and the reader use, and ESP_DESCRIPTOR_LIMITATIONS beside the descriptor
decoder. Tests compare delivered limitations with the owner, called with the
facts each case establishes (segment index, declared and available bytes,
offsets, chip, page range), next to the structured assertions they already
make. Delivered text is unchanged.

* test(esp-image): assert structured facts and owned guidance

* fix(esp-image): keep spi_flash_mode and descriptor fields before a truncated tail

ESP-IDF v6.1's esp_app_desc_t declares spi_flash_mode at byte 181, after
mmu_page_size, as the committed reference layout shows; the descriptor now
keeps it as stored. The decoder also required all 256 descriptor bytes,
though it reads none past byte 181, so a file ending in the reserved tail
lost the version, project, digest and revision facts it does hold. The app
descriptor now needs only its fields; the segment's truncation is reported
as before.

* test(esp-image): pin the P-192 public key digest to espsecure's layout

espsecure packs ECDSA signature blocks as "<BBBx32sB64s64s1031x" and
zero-pads a 48-byte P-192 point to 64 bytes, so the signature starts at
byte 101 for every SHA-256 curve. signature_info_v2 hashes sig_block[36:101]
and _digest_sbv2_public_key the curve ID with the padded point. No test built
a P-192 block; this one checks public_key_sha256 against that definition.

* fix(esp-image): keep each app descriptor field the file holds in full

A file can end anywhere inside the 256-byte esp_app_desc_t. The decoder
needed every field byte, so a cut at byte 176 dropped the version, project
and app_elf_sha256 it does hold. Once the 4-byte magic identifies an app
descriptor, each field is now kept when the file holds all of its bytes and
is null otherwise; observed_length records where the descriptor ends, so a
cut field is told apart from text that is not UTF-8. The fields after the
magic become nullable in the metadata schema.

* fix(esp-image): report a signature block whose image digest does not match

A CRC-valid Secure Boot v2 block can carry another image's digest. The
block recorded image_digest_matches false, but no limitation said so, unlike
a checksum or appended-SHA mismatch, so CLI and MCP summaries showed only
the generic unverified note. The mismatch is now a limitation; coverage
stays complete and signature_status stays unverified. The three other
signature-sector limitations move into ESP_IMAGE_LIMITATIONS with their
text unchanged, so all ESP image wording has one owner.

* refactor(esp-image): remove redundant descriptor byte guards

---------

Co-authored-by: gensokyo-dev <342580529+gensokyo-dev@users.noreply.github.com>
2026-10-28 23:18:22 +08:00

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# Firmware analysis
REA accepts **Binwalk 3.1.x** for region inspection and **Unblob 26.6.x** for
explicit extraction. The report parsers are verified with Binwalk 3.1.0 and
Unblob 26.6.4. Another build on those lines is accepted, the observed version
is reported, and a limitation records that the parser was not verified against
that build. This first firmware milestone is verified on Linux x64.
No device, root privilege, mount, emulation or execution of extracted programs
is needed. Arbitrary firmware bytes do not pass native executable admission;
select a returned ELF separately for supported Ghidra analysis.
On Linux, Binwalk and Unblob run as REA-owned processes and require a
procps-compatible `ps` on REA's `PATH`; see the shared
[Linux process prerequisite](installation.md#linux-owned-process-prerequisite).
## Caller-supplied tools
Provide existing tools using absolute executable paths, scoped to your shell:
```sh
export REA_BINWALK_COMMAND=/absolute/path/to/binwalk
export REA_UNBLOB_COMMAND=/absolute/path/to/unblob
```
REA does not install these tools, their dependencies or system packages. It
checks the tool's `--version` banner when executing a request. Binwalk must
print `binwalk <version>` and Unblob must print the version alone. Inspection and
extraction have independent prerequisites; one does not require the other.
Both require util-linux `prlimit`, normally `/usr/bin/prlimit`; override its
absolute path with `REA_FIRMWARE_PRLIMIT_COMMAND` if needed. `rea doctor` does
not currently inspect firmware readiness. Engine selection/version checks run
when the firmware operation is requested; successful general doctor checks do
not establish firmware tool or external-extractor availability.
REA retains at most 8 MiB of combined stdout and stderr per command. Exceeding
that diagnostic budget stops analysis with an explicit truncated-output error;
child process limits do not bound parent-side pipe retention. Completed commands
drain their output streams before recording diagnostics. Failed worker cleanup
retains the worker and workspace for retry before another request or at shutdown.
Unblob needs the external extractor for the selected format on its inherited
`PATH`: for example, `debugfs` for ext2/ext3/ext4. Its default Landlock sandbox
and skip rules stay enabled. Sandbox startup failures remain actionable errors;
REA does not retry with `--no-sandbox`. Missing extractors reported in a valid
analysis report retain partial results and dependency names inline.
Upstream sources are preserved unmodified as optional pinned submodules:
```sh
git submodule update --init third_party/binwalk third_party/unblob
```
Normal REA builds and npm packages do not include or build these sources or
engine binaries. See [upstream provenance](https://github.com/morluto/rea/blob/main/third_party/README.md).
### Windows submodule checkout
On Windows, the Unblob checkout stops with `error: invalid path`. Several
upstream test fixture names under `tests/integration/` contain characters,
trailing dots, or trailing spaces that NTFS does not allow; REA does not use
those fixtures. Keep the clone, exclude that directory, and retry from the
repository root in PowerShell:
```powershell
git -C third_party/unblob config core.protectNTFS false
git -C third_party/unblob sparse-checkout set --no-cone '/*' '!/tests/integration/'
git submodule update third_party/unblob
```
Both settings are required. While `core.protectNTFS` is enabled, Git for
Windows also rejects index paths that the sparse pattern excludes; the pattern
keeps the invalid names out of the worktree. The setting applies only to the
Unblob submodule. In Git Bash, prefix the `sparse-checkout` command with
`MSYS_NO_PATHCONV=1`; otherwise `!/tests/integration/` is rewritten as a
Windows path.
The extraction destination must be absent with an existing writable parent.
REA checks that selection before starting an engine and still acquires it
exclusively during publication. Invalid sources and destinations identify the
caller argument; failures inside an acquired workspace keep their own cause.
Published file `relative_path` preserves producer spelling for lineage; `path`
uses the writer's actual normalized filename. An extracted filename that cannot
be represented losslessly as UTF-8 fails publication explicitly with its raw
name bytes in hexadecimal instead of silently omitting the entry.
## CLI and MCP
```sh
rea inspect-firmware-regions /path/to/firmware.bin
rea extract-firmware /path/to/firmware.bin /path/to/new-output
rea extract-firmware /path/to/firmware.bin /path/to/selected-output \
--offset 64 --length 4096 --max-depth 3
```
The corresponding MCP tools accept the same intent:
```json
{
"name": "inspect_firmware_regions",
"arguments": { "path": "/path/to/firmware.bin" }
}
```
```json
{
"name": "extract_firmware",
"arguments": {
"path": "/path/to/firmware.bin",
"output_directory": "/path/to/new-output",
"range": { "offset": 64, "length": 4096 },
"max_depth": 3
}
}
```
Both return Evidence with the original path and SHA-256, raw producer reports,
actual executable path/digest, version and limitations. Binwalk signature UUIDs
and Unblob blob IDs are producer-local identities; compare content hashes and
source ranges across runs. A matching version does not attest an installed
build's source revision, so that field remains unknown.
### Interpret the results
- Region offsets refer to bytes in the original firmware. `reported_size`
preserves Binwalk's output; `size_basis=provider_reported_validation_unknown`
reflects that Binwalk can replace unknown lengths with the next signature or
EOF before serialization. Neither a signature nor its confidence byte proves
a valid partition, encryption or runtime behavior.
- Extraction returns regular file paths, independently verified SHA-256 values,
producer hashes when available, chunks, diagnostics and task derivations.
Unblob's task report is unordered; REA resolves relationships by paths and
blob IDs. Logical references use `$input`, `$output`, or `$output/<relative-path>`
so a real file named `$input` stays distinct from the original input.
Chunk offsets belong to the task's input file. Only chunks in the
selected input have a known `root_file_range`, adjusted by the selected offset.
- Decompressed children have unknown original byte ranges and runtime addresses.
Task lineage does not establish a byte-for-byte mapping through decompression.
- `partial` marks unknown/encrypted chunks, selected input bytes outside all
reported chunk intervals, reported extraction problems,
unpublished links/special files or reached depth limits. `complete` means the
selected input is covered by reported chunk intervals and the engine finished
its configured extraction without those reported conditions;
default skip rules and format coverage still apply. It does not establish
complete firmware reconstruction.
- `extraction_gaps` makes those conditions recoverable: a row identifies an
unextracted region or a failed task/stage. A chunk retains its identity and
byte range, plus its original-file range when it belongs to the selected input.
`unclassified-range` rows identify selected input intervals with no reported
chunk; their provider identity and handler stay null. An empty chunk inventory
therefore cannot establish complete extraction of a nonempty selected input.
A multi-file stage retains its reported ID and handler with unknown byte ranges;
a standalone task failure keeps unavailable stage identity null. Rows retain exact dependency names from
the producer's missing-dependency reports; an accepted report with no names
remains a failure with unknown dependencies; no executable identity or specific installation step is inferred. Each row's `continuation_id`
references one instruction in `extraction_continuations`, so many regions
share recovery prose without losing any region identity. Instructions use
already configured capabilities where one exists. Every extraction rerun
requires a fresh absent `output_directory`, preserving the prior evidence.
Unblob's declared `ERROR` severity establishes an extraction failure,
including standalone `UnknownError` task exceptions. Warnings and resolved
extraction problems remain diagnostics with partial coverage; they do not
establish failed extractor stages. Standalone errors do not acquire a nearby
chunk's handler or byte range.
Nested unknown chunks use `inspect_firmware_regions` on the actual published
child rather than repeating the same extraction with unchanged handlers.
Inspection requires separately configured Binwalk (`REA_BINWALK_COMMAND`);
without it, the inspection step is unavailable and the region remains unexamined. A listed gap does not
mean the target is corrupt or that a retained region is empty; REA installs
nothing.
- The destination must be absent, absolute, with an existing parent. Publication
uses exclusive, symlink-resistant writes and durable digest readback. Existing
destinations are never overwritten. This is not an atomic directory rename:
a new tree can be visible while files are written. Failed uncommitted output
is rolled back. Symlinks and special files are recorded without publication;
empty directories, ownership and executable permission bits are not reproduced.
Select a verified native child for the existing tools:
```json
{
"name": "open_binary",
"arguments": {
"path": "/path/from/extraction/usr/bin/program",
"provider_id": "ghidra"
}
}
```
Then use `analyze_function`, `inspect_native_api` or the other native primitives.
Native architecture and executable validation still apply. Generic
[MIPS ELF](ghidra-mips.md) and [RISC-V ELF](ghidra-riscv.md) lanes are separate
documents with their own admission boundaries. This milestone does
not add PPC decompilation, raw flash load profiles, bootloader/device
tree semantics, vulnerability scanning, emulation or hardware runtime capture.
## Resource and lifecycle policy
- Nonempty regular firmware inputs: at most **128 MiB**, copied and hashed into
a private workspace before analysis. Growth beyond that allowance during
copying receives the same typed input refusal as an already oversized file.
Supply a stable copy within the allowance. No in-place source modification.
- One queued heavy operation per provider instance; Binwalk one thread and
Unblob one worker. No automatic parallel extraction engines.
- Analysis defaults to **120 seconds**, from tool resolution and input snapshot
through inspection and its final private-workspace cleanup, or extraction
through report consumption and inventory, excluding queue waiting and retained
cleanup admission. Inspection has no publication phase. Select `analysis_timeout_ms` in either MCP operation or
`--analysis-timeout-ms` in either CLI command for slower analysis. Current
results retain the actual budget; an absent historical value means unknown.
Extraction publication and its final
cleanup start a separate **120-second** budget; select
`publication_timeout_ms` in MCP or `--publication-timeout-ms` in CLI for a slow
destination. Valid budgets are integers from 1 through 2,147,483,647 ms (the
timer representation limit). Publication timeouts identify their phase and
verified file progress; verified writes before atomic commit are not a claim
that output remains published after rollback. Caller cancellation applies to
both phases and final cleanup. Phase handoff, publication commit and final
completion also check monotonic elapsed time, so delayed timer callbacks
cannot revive an expired budget.
- Analysis timeout recovery names the selected budget and the analysis control,
not the later publication control. Keep the client call timeout above analysis,
publication and cleanup headroom; keep the input/range/question unchanged.
Resolve any reported incomplete cleanup before retrying. Raising wall time
does not raise fixed CPU, memory, report, diagnostic or input limits.
- Inherited **1 GiB per-process address-space** limit,
120 CPU seconds and zero core-dump allowance through `prlimit`.
- JSON reports: at most **8 MiB** and valid UTF-8; malformed encoding and
oversized reports fail without repairing or truncating producer data.
Exit status 0 is not an empty result: a missing, empty, malformed or
oversized report fails with `unreadable_output`, its `report_state`, the
command, exit status and captured output. REA does not retry automatically.
Diagnostic output is bounded with exact captured byte counts.
- Default staging budget: **256 MiB** and **10,000 entries**, configurable using
`max_output_bytes` / `max_output_files` (CLI `--max-output-bytes` /
`--max-output-files`). Exceeding either selected staging budget returns a
nonretryable resource constraint naming the selected limit. Depth defaults to
3, allowed range 1–10.
Staging budgets are polled and rechecked after exit; short-lived overshoot is
possible. The per-file process limit is the larger of the selected payload budget
and the fixed report/diagnostic file allowances, so a small payload selection
still permits the mandatory report. A tighter inherited host limit still applies.
The inherited file-size limit bounds each file, not total storage;
address-space limits are per process, not an aggregate memory quota. Worker
count is not CPU affinity for every external extractor. These limits do not
claim cgroup/container containment. Cancellation cleans the owned process group
before removing its workspace; uncertain cleanup retains resources and blocks
further operations in that provider instance.
## Verification
Generate small public, source-derived fixtures into ignored `_reference/`:
```sh
npm run fixtures:firmware
npm run verify:firmware
```
Fixture generation requires existing Python 3 and a host C compiler (`cc`);
override with `REA_FIRMWARE_PYTHON` / `REA_FIRMWARE_CC`. The independent oracle
records gzip offset/length and extracted file hashes. Real verification checks
CLI/MCP, full-file and selected-range extraction, unknown chunks, depth limits,
content parity and unchanged source bytes. No binary fixture is committed.
The optional missing-extractor lane asserts dependency names and the owning
handler in `extraction_gaps`. Those assertions must be run against the pinned
Unblob release to establish real-provider coverage; synthetic producer fixtures
alone do not verify Unblob's report nesting or stage identities. The gap ownership
claims remain unverified against real Unblob until that lane runs.
Additional lanes are explicit, so the base lane stays small:
```sh
# Existing mke2fs and debugfs required; put debugfs on the scoped PATH.
REA_FIRMWARE_VERIFY_EXT4=1 npm run fixtures:firmware
REA_FIRMWARE_VERIFY_EXT4=1 npm run verify:firmware
# Existing Ghidra 12.x (>=12.1) and its declared JDK required.
REA_FIRMWARE_VERIFY_GHIDRA=1 npm run verify:firmware
```
`REA_FIRMWARE_MKE2FS_COMMAND` selects the optional ext4 fixture producer.
`REA_FIRMWARE_FIXTURE_ROOT` selects generated data storage.
`REA_FIRMWARE_TEST_ENTRYPOINT` can select an isolated installed npm package's
`scripts/rea.mjs` to verify the packaged CLI/MCP workflow. Real coverage here is
generated gzip/USTAR/ext4 with a Linux x64 ELF child; SquashFS, UBIFS, proprietary
firmware, other hosts and architectures remain unverified.
## Inspect ESP images
Use `inspect-artifact` / `inspect_artifact` on an ESP32-family app or
bootloader image, such as an OTA download or app partition, for its chip,
classified segments, checksum and SHA-256 results, descriptor and Secure Boot
v2 signature blocks. `extract-artifact` / `extract_artifact` writes one file
per segment and signature block. Reading is portable and needs no external
tool. See [ESP images](esp-image.md).
## Inspect extracted devicetrees
Use [`inspect_devicetree`](devicetree.md) / `rea inspect-devicetree` on an
extracted DTB for its node/property tree, reservations, hardware summary and
selected phandle relationships. FDT v16/v17 inspection is portable and requires
no external tool or disassembler.
## Inspect Intel HEX and S-record images
Use `inspect-artifact` / `inspect_artifact` on an Intel HEX or Motorola S-record
file for its address regions, declared start address and record facts, then
`extract-artifact` / `extract_artifact` for one raw file per region. Decoding is
portable and requires no external tool. See
[Intel HEX and S-record images](hex-records.md).
## Inspect U-Boot legacy uImages
`inspect-artifact` / `extract-artifact` recognize a legacy uImage by its
`0x27051956` magic and inventory it without running or decompressing it.
The root facts record the 64-byte header (architecture, OS, type, and
compression as raw values and names, load and entry addresses, image name,
and timestamp) with the header and data CRC32 verified; the stored payload
is extractable as `payload.bin`, and multi-file images additionally expose
each sub-image as `image-<n>.bin` from the stored size table. Declared
addresses are facts from the header, not proven entry points, and compressed
payloads stay as stored. Intel HEX/S-record and FIT images are separate
readers and are not covered here. See [U-Boot legacy uImage](uimage.md) for
component padding, preserved names, resource policies and verification scope.